Hyundai Tucson Owners & Service Manuals

Hyundai Tucson: Intake And Exhaust System / Muffler

- Removal and Installation

   

• Be careful not to damage the parts located under the vehicle (floor under cover, fuel filter, fuel tank and canister) when raising the vehicle using the lift.(Refer to General Information - "Lift and Support Points")

Front Muffler

1.Disconnect the negative battery terminal.

2.Disconnect the heated oxygen sensor connector (A).

3.Remove the connector (A) from the bracket and then disconnecting the wiring from the wiring mounting holder (B).

4.Remove the engine room rear under cover.(Refer to Engine And Transaxle Assembly - "Engine Room Under Cover")

5.Remove the front muffler

(1)Remove the front muffler hanger (A).

(2)Remove the front muffler (B).

Tightening torque :A : 30.0 - 46.0 N.m (3.0 - 4.7 kgf.m, 21.7 - 34.0 lb-ft)B : 30.0 - 35.0 N.m (3.1 - 3.6 kgf.m, 22.4 - 26.0 lb-ft)

6.Install in the reverse order of removal.

   

• When installing, replace with new gaskets.

Center Muffler

1.Remove the center muffler (A).

Tightening torque :39.2 - 58.8 N.m (4.0 - 6.0 kgf.m, 28.9 - 43.4 lb-ft)

2.Install in the reverse order of removal.

   

• When installing, replace with new gaskets.

Rear Muffler

1.Remove the rear muffler (A).

Tightening torque :39.2 - 58.8 N.m (4.0 - 6.0 kgf.m, 28.9 - 43.4 lb-ft)

2.Install in the reverse order of removal.

   

• When installing, replace with new gaskets.

    EGR Cooler
    - Components 1. EGR cooler2. EGR cooler pipe A3. EGR cooler pipe A gasket4. EGR cooler hose5. EGR cooler pipe B gasket6. EGR cooler pipe C7. EGR cooler pipe C gasket - Removal and installat ...

    Engine Electrical System
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    Other information:

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