Hyundai Tucson Owners & Service Manuals

Hyundai Tucson: Transfer Assembly / Front Wheel Transfer Assembly

- Removal [A Type]

   

• Be careful not to damage the parts located under the vehicle (floor under cover, fuel filter, fuel tank and canister) when raising the vehicle using the lift.(Refer to General Information - "Lift and Support Points")

1.Remove the engine room under cover.(Refer to Engine Mechanical System - "Engine Room Under Cover")

2.Remove the front driveshaft assembly. [Right side](Refer to Driveshaft and Axle - "Front Driveshaft")

3.Remove the front propeller shaft assembly (A) from the transfer assembly.

Tightening torque :49.0 - 68.6 N.m (5.0 - 7.0 kgf.m, 36.2 - 50.6 lb-ft)

4.Remove the transfer case assembly.

(1)Loosen the transafer assembly upper mounting bolts (A).

Tightening torque :60.8 - 65.7 N.m (6.2 - 6.7 kgf.m, 44.8 - 48.5 lb-ft)

(2)Loosen the lower mounting bolts (A) and then removing the transfer case assembly (B).

Tightening torque :60.8 - 65.7 N.m (6.2 - 6.7 kgf.m, 44.8 - 48.5 lb-ft)

[B Type]

   

• Be careful not to damage the parts located under the vehicle (floor under cover, fuel filter, fuel tank and canister) when raising the vehicle using the lift.(Refer to General Information - "Lift and Support Points")

1.Remove the engine room under cover.(Refer to Engine Mechanical System - "Engine Room Under Cover")

2.Remove the front drive shaft assembly. [Right side](Refer to Driveshaft and Axle - "Front Driveshaft")

3.Remove the front propeller shaft assembly (A) from the transfer assembly.

Tightening torque :49.0 - 68.6 N.m (5.0 - 7.0 kgf.m, 36.2 - 50.6 lb-ft)

4.Remove the transfer case assembly.

(1)Loosen the transafer assembly upper mounting bolts (A).

Tightening torque :60.8 - 65.7 N.m (6.2 - 6.7 kgf.m, 44.8 - 48.5 lb-ft)

(2)Loosen the lower mounting bolts (A) and then removing the transfer case assembly (B).

Tightening torque :60.8 - 65.7 N.m (6.2 - 6.7 kgf.m, 44.8 - 48.5 lb-ft)

- Installation

1.To install, reverse the removal procedures.

   

• Be careful not to damage the O-ring (A). If the O-ring is damaged, replace with a new one.

• Smear and cover splines (B) with molybdenum type high pressure grease.

GREASE SPL-1 equivalent (MS511-07)

[A Type]

[B Type]

• Install the propeller shaft to be near runout marking (Transfer assembly 1ea (A), propeller shaft 1ea (B) each other.

    Transfer Fluid
    - Inspection     • Transfer oil should be inspected and refilled every 60,000 km (40,000 mile) / 4 year.     • Be careful not to damage the parts located under ...

    Oil Seal
    - Component [A Type] 1. Transfer Case2. Oil seal (Transaxle side) [B Type] 1. Dust cover2. Oil seal #1 (Drive shaft side)3. Oil seal #2 (Drive shaft side)4. Oil seal #3 (Drive shaft si ...

    Other information:

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    Seat belt warning light This warning light informs the driver that the seat belt is not fastened. For more information, refer to the “Seat Belts” section in Chapter 3. Airbag warning light This warning light illuminates: When the ignition switch is in the ON position. It illum ...

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