Hyundai Tucson: Transfer Assembly / Front Wheel Transfer Assembly

- Removal [A Type]

• Be careful not to damage the parts located under the vehicle (floor under cover, fuel filter, fuel tank and canister) when raising the vehicle using the lift.(Refer to General Information - "Lift and Support Points")

1.Remove the engine room under cover.(Refer to Engine Mechanical System - "Engine Room Under Cover")

2.Remove the front driveshaft assembly. [Right side](Refer to Driveshaft and Axle - "Front Driveshaft")

3.Remove the front propeller shaft assembly (A) from the transfer assembly.

Tightening torque :49.0 - 68.6 N.m (5.0 - 7.0 kgf.m, 36.2 - 50.6 lb-ft)

4.Remove the transfer case assembly.

(1)Loosen the transafer assembly upper mounting bolts (A).

Tightening torque :60.8 - 65.7 N.m (6.2 - 6.7 kgf.m, 44.8 - 48.5 lb-ft)

(2)Loosen the lower mounting bolts (A) and then removing the transfer case assembly (B).

Tightening torque :60.8 - 65.7 N.m (6.2 - 6.7 kgf.m, 44.8 - 48.5 lb-ft)

• Be careful not to damage the parts located under the vehicle (floor under cover, fuel filter, fuel tank and canister) when raising the vehicle using the lift.(Refer to General Information - "Lift and Support Points")

1.Remove the engine room under cover.(Refer to Engine Mechanical System - "Engine Room Under Cover")

2.Remove the front drive shaft assembly. [Right side](Refer to Driveshaft and Axle - "Front Driveshaft")

3.Remove the front propeller shaft assembly (A) from the transfer assembly.

Tightening torque :49.0 - 68.6 N.m (5.0 - 7.0 kgf.m, 36.2 - 50.6 lb-ft)

4.Remove the transfer case assembly.

(1)Loosen the transafer assembly upper mounting bolts (A).

Tightening torque :60.8 - 65.7 N.m (6.2 - 6.7 kgf.m, 44.8 - 48.5 lb-ft)

(2)Loosen the lower mounting bolts (A) and then removing the transfer case assembly (B).

Tightening torque :60.8 - 65.7 N.m (6.2 - 6.7 kgf.m, 44.8 - 48.5 lb-ft)

1.To install, reverse the removal procedures.

• Be careful not to damage the O-ring (A). If the O-ring is damaged, replace with a new one.

• Smear and cover splines (B) with molybdenum type high pressure grease.

GREASE SPL-1 equivalent (MS511-07)

• Install the propeller shaft to be near runout marking (Transfer assembly 1ea (A), propeller shaft 1ea (B) each other.