Hyundai Tucson: Transfer Assembly / Oil Seal

- Component [A Type]

1. Transfer Case
2. Oil seal (Transaxle side)

1. Dust cover
2. Oil seal #1 (Drive shaft side)
3. Oil seal #2 (Drive shaft side)
4. Oil seal #3 (Drive shaft side)
5. Transfer Case
6. Oil seal (Transaxle side)

• Be careful not to damage the parts located under the vehicle (floor under cover, fuel filter, fuel tank and canister) when raising the vehicle using the lift.(Refer to General Information - "Lift and Support Points")

1.Remove the transfer assembly.(Refer to 4 Wheel Drive (4WD) System - "Front Wheel Transfer Assembly")

2.Remove the transfer assembly side oil seal (A).

3.Install the oil seal with a new one by using the special service tools [09473-D3600(A), 09231-H1100(B)].

4.Remove the special service tools

5.Install the transfer assembly.(Refer to 4 Wheel Drive (4WD) System - "Front Wheel Transfer Assembly")

• Be careful not to damage the parts located under the vehicle (floor under cover, fuel filter, fuel tank and canister) when raising the vehicle using the lift.(Refer to General Information - "Lift and Support Points")

1.Remove the transfer assembly.(Refer to 4 Wheel Drive (4WD) System - "Front Wheel Transfer Assembly")

2.Remove the dust cover (A).

3.Remove the oil seal #1 (A).

4.Install the oil seal #1 (A) with a new one by using the special service tools (0K473-P2100, 09231-H1100).

5.Remove the special service tools

6.Install the dust cover (A) with a new one.

7.Install the transfer assembly.(Refer to 4 Wheel Drive (4WD) System - "Front Wheel Transfer Assembly")

8.If the transfer oil is leaking, add the transfer with oil.(Refer to All Wheel Drive System - "Transfer Fluid")

• Be careful not to damage the parts located under the vehicle (floor under cover, fuel filter, fuel tank and canister) when raising the vehicle using the lift.(Refer to General Information - "Lift and Support Points")

1.Remove the transfer assembly.(Refer to 4 Wheel Drive (4WD) System - "Front Wheel Transfer Assembly")

2.Remove the dust cover (A).

3.Remove the oil seal #2 (A).

4.Install the oil seal #2 (A) with a new one by using the special service tools (0K473-P2200, 09231-H1100).

5.Remove the special service tools

6.Install the dust cover (A) with a new one.

7.Install the transfer assembly.(Refer to 4 Wheel Drive (4WD) System - "Front Wheel Transfer Assembly")

8.If the transfer oil is leaking, add the transfer with oil.(Refer to 4 Wheel Drive System - "Transfer Fluid")

• Be careful not to damage the parts located under the vehicle (floor under cover, fuel filter, fuel tank and canister) when raising the vehicle using the lift.(Refer to General Information - "Lift and Support Points")

1.Remove the transfer assembly.(Refer to 4 Wheel Drive (4WD) System - "Front Wheel Transfer Assembly")

2.Remove the dust cover (A).

3.Remove the oil seal #2 (A).

4.Remove the oil seal #3 (A).

5.Install the oil seal #3 (A) with a new one by using the special service tools (0K473-P2300, 09231-H1100).

6.Install the oil seal #2 (A) with a new one by using the special service tools (0K473-P2200, 09231-H1100).

7.Remove the special service tools

8.Install the dust cover (A) with a new one.

9.Install the transfer assembly.(Refer to 4 Wheel Drive (4WD) System - "Front Wheel Transfer Assembly")

10.If the transfer oil is leaking, add the transfer with oil.(Refer to 4 Wheel Drive System - "Transfer Fluid")

• Be careful not to damage the parts located under the vehicle (floor under cover, fuel filter, fuel tank and canister) when raising the vehicle using the lift.(Refer to General Information - "Lift and Support Points")

1.Remove the transfer assembly.(Refer to 4 Wheel Drive (4WD) System - "Front Wheel Transfer Assembly")

2.Remove the transfer assembly side oil seal (A).

3.Install the oil seal with a new one by using the special service tools (0K473-P2400, 09231-H1100).

4.Remove the special service tools

5.Install the transfer assembly.(Refer to 4 Wheel Drive (4WD) System - "Front Wheel Transfer Assembly")

6.If the transfer oil is leaking, add the transfer with oil.(Refer to 4 Wheel Drive System - "Transfer Fluid")