Hyundai Tucson Owners & Service Manuals

Hyundai Tucson: Brake System / Brake Line

- Components

- Removal

   

• Be careful not to damage the parts located under the vehicle (floor under cover, fuel filter, fuel tank and canister) when raising the vehicle using the lift.(Refer to General Information - "Lift and Support Points")

Brake Tube [Engine Room]

1.Disconnect the brake fiuid level switch connector, and remove the reservoir cap.

2.Remove the brake fluid from the master cylinder reservior with a syringe.

   

• Do not spill brake fluid on the vehicle, it may damage the paint; if brake fluid does contact the paint, wash it off immediately with water.

• Make sure no dirt or other foreign matter is allowed to contaminate the brake fluid.

3.Remove the brake tube after loosening the flare nuts from the ESC, master cylinder and brake tube connector.

Tightenning torqueESC : 18.6 - 22.6 N.m (1.9 - 2.3 kgf.m, 13.7 - 16.6 lb-ft)Master cylinder :18.6 - 22.6 N.m (1.9 - 2.3 kgf.m, 13.7 - 16.6 lb-ft)Brake tube connector :13.7 - 16.7 N.m (1.4 - 1.7 kgf.m, 10.1 - 12.3 lb-ft)

Brake Hose

1.Disconnect the brake fluid level sensor connector (A).

2.Remove the brake fluid from the master cylinder reservoir with a syringe.

   

• Do not spill brake fluid on the vehicle, it may damage the paint; if brake fluid does contact the paint, wash it off immediately with water.

3.Remove the wheel & tire.(Refer to Suspension System - "Wheel")

4.Remove the tube flare nut (A) and brake hose bracket bolt (B).

Tightenning torque(A) : 13.7 - 16.7 N.m (1.4 - 1.7 kgf.m, 10.1 - 12.3 lb-ft)(B) : 19.6 - 29.4 N.m (2.0 - 3.0 kgf.m, 14.5 - 21.7 lb-ft)

[Front]

[Rear]

5.Remove the hose after loosening the brake hose bolt (A) from the caliper.

Tightening torque :24.5 - 29.4 N.m (2.5 - 3.0 kgf.m, 18.1 - 21.7)

[Front]

[Rear]

- Inspection

1.Check the brake tubes for cracks, crimps and corrosion.

2.Check the brake tube flare nuts for damage and fluid leakage.

- Installation

1.Installation is the reverse of removal.

   

• Use a new washer (A) whenever installing.[Front]

[Rear]

2.After installation, bleed the brake system.(Refer to Brake System - "Brake Bleeding Procedures")

    Master Cylinder
    - Components 1. Reservoir cap2. Reservoir3. Brake booster4. Master cylinder5. Push rod - Removal 1.Turm ignition switch OFF and disconnect the negative (-) battery cable. 2.Remove the b ...

    Brake oil
    - Specification Fluid Type DOT 4 Reservoir Quantity (cc) TOTAL VOLUME A + B + C + D + E + F410 ± 20 MAX LEVELA + B + C + D + E396 ± 20 ON LEVELB + C + D + E128 ± 20 MIN LEVELC + D + E ...

    Other information:

    Hyundai Tucson (NX4) 2022-2025 Service Manual: Front Washer Motor
    - Inspection Front and Rear Washer Motor 1.With the washer motor connected to the reservoir tank, fill the reservoir tank with water.     • Before filling the reservoir tank with water, check the filter for foreign material or contamination. if necessary, clean the filter. ...

    Hyundai Tucson (NX4) 2022-2025 Owner's Manual: Interior wooden trim
    Use a wooden furniture protector (e.g. wax, coating compound) to clean the interior wooden trim. Sharp objects (for example, driver, knife), adhesive materials, or tapes may damage the interior wooden trim. Any strong impacts may damage the interior wooden trim. If the coatin ...

    © 2023-2025 Copyright www.htucson4.com