Hyundai Tucson: Brake System / Troubleshooting
| Symptom | Expected cause | Countermeasure |
| Lower pedal or sponge pedal | Brake system (oil leakage) | Repair |
| Brake system (air inflow) | Air bleeding out procedure | |
| Piston seal (worn out or damaged) | Replace | |
| Rear brake shoe separation (faulty adjustment) | Adjust | |
| Master cylinder (malfunction) | Replace | |
| Brake drag | Brake pedal free separation (minimum) | Adjust |
| Parking brake cable length (adjustment trouble) | Adjust | |
| Parking brake cable (trapped) | Repair | |
| Rear brake shoe separation (adjustment trouble) | Adjust | |
| Pad and lining (twisted or cracked) | Replace | |
| Piston (trapped) | Replace | |
| Piston (frozen) | Replace | |
| Anker or return spring (malfunction) | Replace | |
| Booster system (Vacuum leaks) | Repair | |
| Master cylinder (malfunction) | Replace | |
| Uneven brake | Piston (trapped) | Replace |
| Pad and lining (oil stain, cracked or twisted) | Replace | |
| Heavy pedal and brake trouble | Brake system (oil leakage, air inflow) | Perform air bleeding procedure |
| Pad or lining (worned out) | Replace | |
| Pad or lining (cracked or twisted) | Replace | |
| Rear brake shoe separation (adjustment trouble) | Adjust | |
| Pad or lining (oil stain) | Replace | |
| Pad or lining (slippery) | Replace | |
| Disc (scratched) | Replace | |
| Booster system (Vacuum leaks) | Repair | |
| Noise from brake | Pad or lining (cracked or twisted) | Replace |
| Looseness of wheel bolt and caliper | Adjust | |
| Pad sliding trouble (Pad uneven worn out) | Replace | |
| Pad or lining (dirty) | Cleaning | |
| Pad or lining (slippery) | Pad replacement | |
| Anker or return spring (malfunction) | Replace | |
| Brake pad shim (damaged) | Replace | |
| Hold down spring (damaged) | Replace | |
| Foreign substance stucked between disc and pad | Cleaning | |
| Corrosion on disc | Test drive vehicle to get rid of corrosion between rotor and pads. | |
| Caved disc | Replace | |
| Poor braking performance (at highway speeds) | Pad or lining (worned out) | Replace |
| Master cylinder (malfunction) | Replace | |
| Brake vibration | Brake booster (Vacuum leaks) | Repair |
| Pedal free separation | Adjust | |
| Master cylinder (malfunction) | Replace | |
| Damaged on master cylinder cap | Replace | |
| Damaged on brake line | Replace | |
| Caliper returning trouble (while tire is turning, check the noise) | Replace | |
| Transformed disc | Replace |
Brake System
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Specifications
- Specifications
ItemSpecification
Master cylinderTypeTandem
I.D. mm (in)22.22 mm (0.87 in)
Piston stroke mm (in) 45 mm (1.77 in)
Brake boosterType11" Tie-rod
Boosting ratio10.5 : 1
Front dis ...
Other information:
Hyundai Tucson (NX4) 2022-2026 Service Manual: Relay Box (Passenger Compartment)
- Dscription and Operation
ICU (Integrated Central Control Unit)
ICU (Integrated Central Control Unit) is an integrated model of smart
junction block and central gateway. It performs the function of
conventional "Smart junction block" and the function of communication
medium of "Central Ga ...
Hyundai Tucson (NX4) 2022-2026 Service Manual: Repair procedures
- Adjustment
1.In the body electrical system, failure can be quickly diagnosed by
using the vehicle diagnostic system (diagnostic tool).The diagnostic
system (diagnostic tool) provides the following information.(1)Fault Code Searching : Checking failure and code number (DTC)
(2)Data Analysi ...
