Hyundai Tucson Owners & Service Manuals

Hyundai Tucson: 4 Wheel Drive (4WD) System / Troubleshooting

- Trouble shooting

Area of leakage occuringAreaType
① Connecting part/under part of transfer case
② Connecting part of transmission

[A]
① Connecting part/under part of transfer case
② Connecting part of transmission
③ Assembly part of drive shaft

[B]

SymptomExpected causeCountermeasure
Oil leakageOil leakage on connecting part of transfer case (①)Adjustment or replacement, adjustment
Oil leakage on under part of transfer case (①)Adjustment or replacement, adjustment
Oil leakage trace on connecting part of transmission (②)Adjustment
Oil leakage at assembly part of drive shaft (③)Adjustment or replacement, adjustment
Upside down the oil seal main lip (②,③)Replacement
Pushed aside oil seal (②,③)Replacement
fallen out oil seal (②,③)Replacement
Spline abrasion (check whether spline at transmission has abrasion or not)Adjustment or replacement, adjustment
Noise"Repeated clicking noise" noise while drivingAdjustment
"Repeated tapping noise" noise from under the vehicle while full turn circlingAdjustment
"Clunking noise" noise when the vehicle accelerate rapidly or braking rapidly.
- Spline abrasion (check whether spline at transmission has abrasion or not)
Adjustment or replacement, adjustment

   

• ※ Range of "adjustment"

• Clean out the oil or trace of grease leakage

• Check whether engine or transmission has oil leakage and oil flow down or not.

• Check the parts that is related to trouble area.

    4 Wheel Drive (4WD) System
    ...

    Specifications
    - Specifications Tightening Torques ItemsN.mKgf.mlb-ft Transfer assembly mounting bolts60.8 - 65.76.2 - 6.744.8 - 48.5 4WD ECM mounting nuts9.8 - 11.81.0 - 1.27.2 - 8.7 Coupling assembly mount ...

    Other information:

    Hyundai Tucson (NX4) 2022-2025 Service Manual: Repair procedures
    - A/S Repair produres MDPS System A/S Workflow ① Noise / malfunction Inspection ② Warning lamp (DTC) / CAN Line error 2 - 1 Checking Connectors and Wiring 1.Checking Connectors and Wiring.Check for damage, push-back, or improper connection in each connector and wiring.(1)Check the w ...

    Hyundai Tucson (NX4) 2022-2025 Service Manual: Components and Components Location
    - Components 1. Camshaft bearing cap2. Exhaust camshaft3. Exhaust CVVT assembly4. Intake camshaft5. Intake E-CVVT assembly6. Cam carrier7. Cylinder head8. Swing arm9. Hydraulic Lash Adjuster (HLA)10. Cylinder head gasket11. Retainer lock12. Retainer13. Valve spring14. Valve stem seal15. Exhaus ...

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